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Substances of Concern and PFAS Under the PPWR: Article 5 Explained

Minimise substances of concern, hold PFAS in food-contact packaging under the ppb thresholds, keep the heavy-metals sum under 100 mg/kg. The pillar guide to the regulation's chemistry bench.

Published 24 October 2026Checked against the regulation text on 24 October 2026European Union

The short answer

Article 5 is the regulation's chemistry rule, and it applies from the first day - 12 August 2026 - not in the 2030 wave. It has three working parts. A general duty: the presence of substances of concern in packaging and its components must be minimised. A specific prohibition family: PFAS - per- and polyfluoroalkyl substances - in food-contact packaging may not be placed on the market at or above threshold values of 25 ppb for any individual PFAS, 250 ppb for the sum of PFAS excluding polymeric PFAS, and 50 ppm for PFAS including polymeric PFAS, where total fluorine above 50 ppm must be evidenced as not coming from PFAS. And a carried-over ceiling: the sum of lead, cadmium, mercury and hexavalent chromium in packaging or its components may not exceed 100 mg/kg by weight.

Everything in this station is the working-out of those three parts: what the terms mean, how the testing is done, where the substances hide in real packs, and how the duties interact with the wider chemical-law landscape - REACH, the food-contact framework, and the universal PFAS restriction now moving through ECHA.

The minimisation duty: a direction with a paper trail

The general duty is deliberately not a ban list. Substances of concern - broadly, substances meeting the hazard criteria the article references from the chemicals framework, including carcinogens, mutagens, reproductive toxicants, endocrine disruptors and persistent substances - must be minimised in packaging as far as the design allows. In practice the duty is discharged as a documented process: know what is in your packaging (the supplier evidence discipline), prefer the alternative with the lower concern profile where performance allows, and be able to show the reasoning. It resembles the substitution logic of chemicals law more than the threshold logic of the PFAS rules, and authorities will read it that way: the file, not a number, is the evidence.

The desk's working interpretation, stated as interpretation: a manufacturer who cannot list the substances of concern present in its own packaging has not begun to minimise them.

How this station runs

The PFAS thresholds come first, because they are the sharpest duty and the one with a date already past - testing method, scope and the total-fluorine screening logic included. Then the metals ceiling, the oldest duty in the regulation and still a live finding. Then the craft layer: testing practice, supplier declarations, and the hiding places - inks, adhesives, coatings and greaseproof papers. Then the two systemic questions: legacy substances riding in on recycled feedstock, and the coming universal PFAS restriction that will redraw this whole area. Substitution practice and digital disclosure close the station. Food-contact readers should keep the neighbouring framework in view throughout: Article 5 sits alongside the food-contact regime, it does not absorb it.

First moves on the chemistry bench

Three moves open any Article 5 programme, in this order. Classify the range by contact: which lines are food-contact (the PFAS thresholds' population), which carry decoration or recycled content (the metals' usual doors), which are plain (the minimisation inventory still applies). Commission the screens: total fluorine across food-contact materials, XRF across components - one laboratory round that converts the whole station from theory into a findings list. And issue the declaration requests in the form this station prescribes, so the evidence arrives while the screens are running. A programme that has done these three things by the end of its first quarter has a findings list, a supplier map and a laboratory baseline - everything else in the station is working those three artefacts down.

The bench rule

The chemistry bench has one rule that summarises the station: no invisible chemistry. Every substance family in every line should be visible in an inventory, priced by a threshold or a minimisation decision, and evidenced by a declaration or a test. Visibility is achievable for every business in this regulation's scope, at a cost proportionate to its range - which is precisely why authorities will treat invisibility as a choice rather than a misfortune. Make the other choice, on paper, from the first quarter of the programme.

Primary sources on the record

Legal status: Article 5 of Regulation (EU) 2025/40. Application position for this topic: From 12 August 2026.

Follow the line

Station 01 - PPWR foundations What Is the PPWR? The EU Packaging Regulation Explained The Packaging and Packaging Waste Regulation (EU) 2025/40 explained: what it covers, who it catches, the obligations it creates and the dates they start. Station 02 - Timeline and application dates 12 August 2026 Explained: What Actually Changed on Application Day The regulation's application date repealed the 1994 directive, switched on the substances rules and the conformity machinery, and started producer registration. What it did not do is start the design grades. Station 07 - Substances and PFAS PFAS in Food-Contact Packaging: The 25 / 250 / 50 Thresholds From 12 August 2026, food-contact packaging at or above the PFAS thresholds may not be placed on the market. What the three numbers measure, how total fluorine screening works, and what evidence a line needs. Station 07 - Substances and PFAS Heavy Metals in Packaging: The 100 mg/kg Sum Limit Lead, cadmium, mercury and hexavalent chromium: summed, in packaging or any component, at no more than 100 mg/kg. The oldest duty in the regulation - its sources, its testing, and the derogation history to know. Station 07 - Substances and PFAS Supplier Declarations for Substances: Asking So the Answer Is Evidence The declaration letter that actually works: named thresholds, intentional-use statements, basis of knowledge, change notification. Plus how to grade the answers that come back. Station 07 - Substances and PFAS The PPWR and the Universal PFAS Restriction: Two Regimes, One Direction Beyond packaging, a universal PFAS restriction is moving through ECHA that would phase the whole family out across applications, with derogations. How it interacts with Article 5 - and why packaging businesses should plan on the wider map.